Water Or Glycol Circulation Jacket Homogenizer Emulsifier Mixer Stainless Steel SUS304 Or SUS316L Designed For And Mixing

Product Description:

The Vacuum Homogenizing Emulsifier, model VHE-15, is an advanced piece of equipment designed to meet the rigorous demands of industries requiring high-quality mixing, emulsifying, and homogenizing processes. This state-of-the-art emulsifier is engineered to deliver consistent and efficient results in the preparation of creams, ointments, lotions, and other emulsified products, making it an indispensable tool in pharmaceutical, cosmetic, food, and chemical manufacturing.

One of the standout features of the VHE-15 Vacuum Homogenizing Emulsifier is its versatile control system. Users can choose between a fully automated PLC control system or manual control options, depending on their operational preferences and production requirements. The PLC control system enhances precision and repeatability, allowing for programmable operations that optimize the emulsifying process. Alternatively, the manual control option gives operators direct hands-on control, which can be beneficial for small batches or customized production runs.

The heating method employed by the VHE-15 is electric heating, which provides a clean, efficient, and evenly distributed heat source. This ensures the temperature within the mixing vessel remains stable and within the set parameters, crucial for sensitive formulations. The temperature range of 0-100℃ allows for a broad spectrum of applications, accommodating processes that require gentle heating or those needing higher temperatures to facilitate proper emulsification and homogenization.

This Vacuum Homogenizing Emulsifier is specifically designed to operate under vacuum conditions, which plays a critical role in improving product quality. By removing air and gases from the mixture during the emulsification process, the machine minimizes oxidation and the formation of bubbles, resulting in a smoother and more stable final product. This vacuum environment also enhances the homogenization efficiency, ensuring that the emulsifiers work effectively to blend immiscible liquids into a consistent and uniform mixture.

Emulsifiers are essential in many formulations, acting as agents that stabilize mixtures of oil and water. The VHE-15 excels in utilizing emulsifiers to create stable emulsions with superior texture and appearance. Its homogenizing mechanism breaks down particles to a submicron level, which not only improves the product’s stability but also enhances its absorption and performance characteristics. This makes the Vacuum Homogenizing Emulsifier ideal for producing high-quality creams, lotions, and other emulsified products that require a fine and uniform texture.

Constructed with high-grade stainless steel, the VHE-15 ensures durability, corrosion resistance, and compliance with hygiene standards crucial for pharmaceutical and food-grade products. The design also facilitates easy cleaning and maintenance, reducing downtime and improving overall production efficiency. Its compact footprint and user-friendly interface make it suitable for both large-scale industrial production and smaller laboratory or pilot-scale operations.

In summary, the VHE-15 Vacuum Homogenizing Emulsifier is a reliable and efficient emulsifier that combines advanced technology with practical design features. Its flexible control system, precise electric heating, and effective vacuum operation make it a versatile solution for manufacturers seeking to optimize their emulsifying processes. Whether used in cosmetics, pharmaceuticals, or food production, this emulsifier ensures that emulsifiers are applied effectively to achieve superior product quality, consistency, and stability.

Choosing the VHE-15 Vacuum Homogenizing Emulsifier means investing in equipment that enhances your production capabilities, supports innovation, and guarantees the high standards required in today’s competitive markets. With this emulsifier, manufacturers can confidently produce a wide range of emulsified products that meet the highest expectations of performance and quality.

Applications:

The Vacuum Homogenizing Emulsifier is an essential piece of equipment widely used across various industries for its versatile functionality. Operating efficiently within a temperature range of 0-100℃, this emulsifier is designed to handle diverse processing requirements with ease. Its homogenizer power of 0.55 KW ensures consistent and thorough mixing, emulsifying, homogenizing, and vacuum defoaming, making it a reliable choice for producing stable and uniform emulsions.

This Homogenizer Emulsifier Mixer is particularly suitable for applications where high shear homogenizing combined with vacuum mixing is necessary. The vacuum environment helps to eliminate air bubbles and improve product quality by preventing oxidation and contamination during the mixing process. This feature is especially valuable in industries such as cosmetics, pharmaceuticals, food and beverage, and chemicals, where product purity and stability are paramount.

In cosmetic manufacturing, the emulsifier is used for producing creams, lotions, and other skincare products that require a smooth and consistent texture. The high shear homogenizing ensures that oil and water phases are perfectly blended to create stable emulsions, while the vacuum defoaming function removes any entrapped air, enhancing the final product's appearance and shelf life.

Pharmaceutical companies benefit from this emulsifier’s precise control over mixing and homogenizing processes, which is crucial for the formulation of ointments, gels, and suspensions. The CIP (Clean In Place) compatible cleaning method allows for efficient and hygienic maintenance of the equipment, meeting strict regulatory standards without the need for disassembly.

In the food industry, this homogenizer emulsifier mixer is ideal for producing sauces, dressings, dairy products, and beverages that demand uniform texture and stability. The ability to operate at temperatures up to 100℃ allows for processes that require heating, ensuring that ingredients are properly emulsified and homogenized without compromising quality.

Chemical industries also utilize this emulsifier for creating stable mixtures of polymers, adhesives, and other compounds. The combination of high shear homogenizing and vacuum defoaming improves the consistency and performance of the final products.

Overall, the Vacuum Homogenizing Emulsifier is a multifunctional and efficient solution for any application that requires precise mixing, emulsifying, homogenizing, and vacuum defoaming. Its robust design, combined with CIP compatibility, ensures ease of use, cleanliness, and superior product quality across a wide range of production scenarios.

Customization:

Our Vacuum Homogenizing Emulsifier offers customizable product options to meet your specific production needs. Equipped with a cooling method that utilizes either a water or glycol circulation jacket, this emulsifying mixer machine ensures efficient temperature control throughout the mixing process. The machine combines multiple functions including mixing, emulsifying, homogenizing, and vacuum defoaming, making it a versatile emulsifier for various applications.

The homogenizer emulsifier mixer features a homogenizer power of 0.55 KW and a mixing power of 0.75 KW, providing strong and consistent performance for high-quality emulsions. Safety is a top priority, with built-in overload protection and an emergency stop feature to safeguard both the equipment and operators during operation.

Whether you need a customized emulsifying mixer machine for cosmetics, pharmaceuticals, or food production, our vacuum homogenizing emulsifier can be tailored to your requirements, ensuring optimal efficiency and reliability in your manufacturing process.

Support and Services:

Our Vacuum Homogenizing Emulsifier is designed to provide efficient and consistent mixing, homogenizing, and emulsifying for various industries including cosmetics, pharmaceuticals, and food processing. To ensure optimal performance, it is important to operate the equipment according to the specified guidelines and maintenance schedules.

Technical support is available to assist with installation, commissioning, and troubleshooting. Our experts can guide you through the setup process, ensuring all components are correctly assembled and functioning.

Regular maintenance services include inspection of seals, blades, and vacuum systems to prevent wear and tear, thereby extending the lifespan of the emulsifier. We also provide calibration services to maintain accuracy and consistency in your production process.

For repair services, we offer prompt diagnostics and replacement of faulty parts using genuine components to guarantee reliability and safety. Our service team is trained to handle all models of Vacuum Homogenizing Emulsifiers and can provide customized solutions based on your production needs.

We recommend keeping a log of operational parameters and maintenance activities to facilitate efficient support and service interventions. Additionally, user manuals and operational guides are available for download to assist in daily operations and troubleshooting.

By utilizing our comprehensive technical support and services, you can maximize productivity, ensure product quality, and reduce downtime in your manufacturing processes.

Packing and Shipping:

Our Vacuum Homogenizing Emulsifier is carefully packaged to ensure maximum protection during transit. The equipment is securely wrapped with anti-static and shock-absorbing materials, then placed inside a sturdy wooden crate to prevent any damage caused by impact or vibration.

For shipping, we offer multiple options including sea freight, air freight, and express courier services, depending on customer requirements and destination. All shipments are handled with utmost care and are insured to guarantee safe delivery.

Before dispatch, each unit undergoes thorough inspection and testing to confirm full functionality. We provide detailed documentation, including user manuals, warranty certificates, and compliance certificates, packed together with the product.

Customers receive a tracking number once the product is shipped, allowing them to monitor the shipment status in real time. Our dedicated logistics team coordinates with freight forwarders to ensure timely and secure delivery worldwide.